CUSTOM-MADE PACKAGING FOR EVERY GLASSINTER WINDOW

31 March 2026
Glassinter

Shipping fragile glass windows around the world might seem risky, but at Bepco, we make it safe and simple. In 2023, our packaging engineers commissioned a state-of-the-art Box-On-Demand (BOD) solution, a machine that produces custom cardboard packaging for each Glassinter window. This ensures that our top-quality glass arrives at your doorstep safe and sound. Also our bulk-order packaging received a revamp and comes with nothing but added benefits.

Custom packaging for each window

“Transport claims have decreased significantly since we installed this new packaging system,” explains Thomas Heyman (Packaging Engineer). “Together with the supplier, we designed a specific box for every Glassinter reference we stock. These designs account for the unique shape and curve of each window. The glass stays suspended safely inside, and with enough buffer to prevent any breakage.”

 

As the Glassinter range continues to grow, the process of designing new boxes needs to be streamlined. “The packaging machine currently contains thousands of box designs, one for every Glassinter reference,” Thomas continues. “With the supplier, we created a unique and flexible design template. This template makes adding new designs simple and efficient.”

Increased shop floor productivity

The BOD solution also increased the department’s productivity by a considerable amount. “We could finally step away from using multiple types of boxes, saving us valuable space and inventory. Before this, we stocked six different types of boxes for all our glassware packaging. Nowadays, we just use fanfold cardboard, which the machine cuts to size.”

 

Also the packaging operators have witnessed major improvements. “Before, they needed to fill the boxes with lots of padding and buffer material,” Thomas continues. “This was time-consuming and required a lot of material. Now, the operator just needs to scan the window’s barcode, and they receive the right-sized box in seconds.”

Maximising transport efficiency

The biggest return, however, was in the logistics department. “The BOD machine has helped us cut transport volume by 30% on average,” says Thomas. “We save a staggering 3,000 m³ or the equivalent of 45 large shipping containers each year. This change also had an immediate positive impact on our customers; they now receive minimal packaging with increased glass protection and cheaper shipping costs.”

Using recycled materials

Maximising the transport efficiency is just one cog in TVH’s elaborate sustainability program. “We use only recycled cardboard for Glassinter’s packaging. The foam that protects the glass inside the box also comes from 100% recycled materials,” Thomas continues. “By using fewer resources, we contribute to a cleaner planet for us all.”

Boxes for large orders

For larger customer orders, individual packaging is not the right answer. To this end, our engineers designed a new type of crate that can hold multiple windows, retaining the same safety advantages.

“These crates also deal with big and bulky curved glass, something we used to struggle with in the past,” admits Thomas.“This new packaging drastically improved that situation.”

Why you should choose Bepco as your glass distributor

At Bepco, you can enjoy high-quality glass solutions at the right price thanks to Glassinter. But that’s not all! Our commitment to providing you with the best products also means that our extensive range is backed up by first-class service. Our regional warehouses stock these glass solutions locally to ensure fast delivery. This minimises waiting time and maximises productivity!

The Glassinter product range

With Glassinter, we offer the widest range of first-class cabin glass, which includes:

  • Glass in various types of materials, such as tempered glass, laminated glass and polycarbonate.
  • Glass in different shapes and forms, including flat glass, cylindrically curved glass and spherically curved glass.
  • Glass combinations and kits, such as cabin window sealing profiles, framed units and cabin door glass panels. 

These glass solutions are suitable for over 500 makes of agricultural equipment and other off-road machines, such as:

Case IH • CLAAS • Deutz • John Deere • Fendt • Krone • Kubota • Landini • Massey Ferguson • McCormick • New Holland • Same • Valtra • …

Find out even more about Glassinter

Read some of our other blogs to find out more about the first-class glass from Glassinter:

Looking for Glassinter glass?

  • Click here for more info about Glassinter.
  • Visit our online shop to order Glassinter glass panels and windscreen-related accessories.
  • Please don’t hesitate to contact us if you have any questions.


About the authors

This blog post is brought to you by your Glassinter team.